{"id":703269,"date":"2026-03-31T15:48:56","date_gmt":"2026-03-31T15:48:56","guid":{"rendered":"https:\/\/www.metaflotech.com\/?p=703269"},"modified":"2026-05-10T03:56:16","modified_gmt":"2026-05-10T03:56:16","slug":"soiltech-boosts-performance-and-cuts-costs-in-airport-runway-stabilization","status":"publish","type":"post","link":"https:\/\/www.metaflotech.com\/ar\/soiltech-boosts-performance-and-cuts-costs-in-airport-runway-stabilization\/","title":{"rendered":"SoilTech Boosts Performance and Cuts Costs in Airport Runway Stabilization"},"content":{"rendered":"<hr \/>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2025\/07\/Logo-3.svg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter wp-image-167777\" src=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2025\/07\/Logo-3.svg\" alt=\"\" width=\"400\" height=\"400\" \/><\/a><\/p>\n<h3><strong><span style=\"color: #f36c21;\">Location<\/span><\/strong><\/h3>\n<p>Maric\u00e1 &#8211; RJ &#8211; Brasil<\/p>\n<h3><strong><span style=\"color: #f36c21;\">Project summary<\/span><\/strong><\/h3>\n<p>In an airport paving project, the need to ensure structural layer stability while respecting tight budget and logistical constraints called for an efficient technical solution. MetaFLO&#8217;s SoilTech enabled the use of a lower-cost material (Coarse Crushed Stone) without compromising technical performance.<\/p>\n<h3><strong><span style=\"color: #f36c21;\">The result<\/span><\/strong><\/h3>\n<p>Stabilized layers that met project specifications and overall savings exceeding <strong>R$ 160.000,00<\/strong>.<\/p>\n<h3><strong><span style=\"color: #f36c21;\">Context and Challenges<\/span><\/strong><\/h3>\n<p>The project involved construction of the runway\u2019s sub-base and base layers, requiring:<\/p>\n<ul>\n<li>Effective layer stabilization to ensure long-term durability.<\/li>\n<li>Cost optimization within the contracted budget.<\/li>\n<li>Strict adherence to the project timeline.<\/li>\n<\/ul>\n<p>The technical scenario offered two alternatives:<\/p>\n<ul>\n<li><strong>Fine Crushed Stone:<\/strong> Higher quality but costly and logistically impractical.<\/li>\n<li><strong>Coarse Crushed Stone:<\/strong> More affordable and logistically viable, but inadequate alone to meet performance requirements.<\/li>\n<\/ul>\n<p>Given these challenges, a technology was needed to enhance the performance of Coarse Crushed Stone, ensuring both quality and cost-efficiency.<\/p>\n<p>&nbsp;<\/p>\n<p><a href=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025.webp\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-762368\" src=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025.webp\" alt=\"\" width=\"800\" height=\"175\" srcset=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025.webp 800w, https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025-300x66.webp 300w, https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025-768x168.webp 768w, https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/Case-Studies-SoilTech-EN-July-2025-18x4.webp 18w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<h3><strong><span style=\"color: #f36c21;\">Implemented Solution<\/span><\/strong><\/h3>\n<p>The team selected MetaFLO&#8217;s SoilTech, recognized for its effectiveness in stabilizing sub-base and base layers.<\/p>\n<h4 style=\"text-transform: uppercase; padding-top: 10px;\">Technical Details<\/h4>\n<ul>\n<li><strong>Product applied:<\/strong> \u2028SoilTech<\/li>\n<li><strong>Dosage:<\/strong> \u20280.01%<\/li>\n<li><strong>Material used:<\/strong> \u2028Coarse Crushed Stone (lower-grade, cost-efficient)<\/li>\n<li><strong>Application method:<\/strong> \u2028Earthmoving with conventional grading fleet<\/li>\n<li><strong>Equipment used:<\/strong> \u2028Tractor with harrow, motor grader, 10,000L water truck, 2 sheepsfoot rollers, 2 smooth-drum rollers<\/li>\n<\/ul>\n<p>Executed dimensions:<\/p>\n<ul>\n<li><strong>Sub-base:<\/strong> 550 m \u00d7 30 m \u00d7 0.15 m<\/li>\n<li><strong>Base:<\/strong> 550 m \u00d7 30 m \u00d7 0.20 m<\/li>\n<\/ul>\n<h4 style=\"text-transform: uppercase; padding-top: 10px;\">Reasons for Product Choice<\/h4>\n<ul>\n<li>Increased California Bearing Ratio (CBR).<\/li>\n<li>Improved final density of treated material.<\/li>\n<li>Stabilized layers using lower-quality material.<\/li>\n<li>Technically and financially viable solution.<\/li>\n<\/ul>\n<h3><span style=\"color: #f36c21;\"><strong>\u0646\u062a\u0627\u0626\u062c<\/strong><\/span><\/h3>\n<h4 style=\"text-transform: uppercase;\">Technical Performance<\/h4>\n<ul>\n<li><strong>Final density:<\/strong> 2.16 g\/cm\u00b3<\/li>\n<li><strong>Compaction rate: <\/strong>101% (in-situ sand cone method)<\/li>\n<li><strong>Reduced compaction passes:<\/strong>\u202837.5% reduction on the base\u202850% reduction on the sub-base<\/li>\n<\/ul>\n<h4 style=\"text-transform: uppercase; padding-top: 10px;\">Productivity and Efficiency<\/h4>\n<ul>\n<li><strong>Time savings:\u2028<\/strong>51 hours on the base\u2028and 67.8 hours on the sub-base.<\/li>\n<li>Material logistics aligned with budget and schedule.<\/li>\n<\/ul>\n<h4 style=\"text-transform: uppercase; padding-top: 10px;\">Total Savings<\/h4>\n<blockquote><p><strong>Material savings:\u2029<\/strong>R$ 123.957,00 (17,5%)<\/p><\/blockquote>\n<blockquote><p><strong>Operational savings:<\/strong>\u2029R$ 36.230,02\u2028<em>(equipment, labor, fuel)<\/em><\/p><\/blockquote>\n<blockquote><p><strong>Total project savings:<\/strong>\u2029R$ 160.187,02<\/p><\/blockquote>\n<p>&nbsp;<\/p>\n<h3><strong><span style=\"color: #f36c21;\">Conclusion<\/span><\/strong><\/h3>\n<p>MetaFLO\u2019s SoilTech proved to be a technically sound and cost-effective alternative for layer stabilization in demanding infrastructure projects.\u2029The technology enabled the use of more accessible materials while meeting performance standards, streamlining operations, and helping the project stay on time and within budget.<br \/>\n&nbsp;<br \/>\n<a href=\"https:\/\/www.metaflotech.com\/wp-content\/uploads\/2026\/03\/SoilTech_Airport-Case-Study-4-English-MetaFLO-Technologies.pdf\" target=\"_blank\"><\/p>\n<h4 style=\"font-weight: bold; color: #f36c21; text-transform: uppercase; border: solid 2px #f36c21; padding: 15px 30px; margin: 40px 0px 60px 0px; width: 400px;\"><span style=\"margin-right: 10px;\"><i class=\"fas fa-file-download\"><\/i><\/span> Download the Case Study file<\/h4>\n<p><\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>In an airport paving project MetaFLO&#8217;s SoilTech enabled the use of a lower-cost material (Coarse Crushed Stone) without compromising technical performance.<\/p>","protected":false},"author":1,"featured_media":702731,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[22],"tags":[169,170,143,144,167,145],"class_list":["post-703269","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","tag-airport","tag-airport-runway","tag-biopolymers","tag-roads","tag-soil-stabilization","tag-soiltech"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SoilTech Boosts Performance and Cuts Costs in Airport Runway Stabilization | MetaFLO Technologies<\/title>\n<meta name=\"description\" content=\"In an airport paving project MetaFLO&#039;s SoilTech enabled the use of a lower-cost material (Coarse Crushed Stone) without compromising technical performance.\" 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